A 300-500kg/h waste PET bottles washing line is a specialized equipment setup used for recycling and processing waste PET (polyethylene terephthalate) bottles. PET bottles are commonly used for packaging beverages, water, and other liquids. The washing line is designed to clean, separate, and transform the waste PET bottles into high-quality recycled PET flakes that can be used as raw material for various applications, including new PET bottle production, fiber production, and more.
Material Feeding and Sorting:
Waste PET bottles are collected and fed into the washing line. They might contain contaminants like labels, caps, and other foreign materials. The bottles go through a sorting process to remove non-PET components.
Size Reduction (Optional):
The waste PET bottles might be shredded or crushed into smaller pieces, which increases the surface area and makes subsequent cleaning more effective.
Pre-Washing:
The PET bottles are initially washed to remove dirt, dust, and initial contaminants. This pre-washing step can involve mechanical agitation and water rinsing.
Label and Cap Removal:
Specialized equipment is used to remove labels and caps from the PET bottles. Labels might be separated using friction, air currents, or other techniques.
Hot Water Washing:
The cleaned PET bottles are subjected to a hot water washing process. This step uses high-temperature water and detergent to remove any remaining dirt, grease, and contaminants from the bottles.
Friction Washing:
Friction washing involves the use of rotating paddles or brushes inside a chamber to mechanically scrub and clean the PET bottle surfaces.
Floatation Tank (Optional):
Some washing lines include a floatation tank where PET flakes are separated from non-PET plastics using water density differences. PET flakes float on the water surface, while other plastics sink.
Hot Air Drying:
After washing, the PET flakes are dried using hot air to remove moisture and ensure they are ready for further processing.
Air Classification (Optional):
Air classification can be used to separate different sizes of PET flakes based on their weight and size. This step helps create uniformity in the final product.
Quality Control and Packaging:
The cleaned, dried, and classified PET flakes undergo quality control checks to ensure they meet the required standards in terms of cleanliness and quality. The high-quality PET flakes are then packaged and stored for further use.
Benefits of a Waste PET Bottles Washing Line:Resource Conservation: Recycling waste PET bottles reduces the need for virgin PET production, conserving resources.Waste Reduction: Recycling PET bottles reduces plastic waste in landfills and the environment.Circular Economy: The recycled PET flakes can be used as raw material for various industries.Environmental Impact: Recycling PET bottles reduces the environmental impact associated with plastic waste.The efficiency and effectiveness of a waste PET bottles washing line depend on factors such as the design and performance of the washing line equipment, the quality of the input material, and the expertise of the operators.
Final product. Impurity can be 150-300PPM according to different washing process. Different raw bottles quality.
Final moisture from our washing line is about 1%
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5.Company
RUGAO PACKER MACHINERY CO.,LTD was built in 2015. We are trading company and manufacturer for 300-500kg/h Waste PET bottles Washing Line, Plastic recycling machines, Mask making machine and so on. We have professional technical team for technical support and service.
Deliver,Shipping And Serving
Delivery: 40-50 days after getting the payment.
Shipping: By sea
Service: 1 year guarantee. After guarantee. We will keep all parts as cost price for our customers. And service for all life.
Servicing:
Professional technical team for offering our customers professional suggestions. To get most reasonable technical for the production line.
Sales will follow the order and report to customer the production real situation every one week.
24 hours online-service and help customers to solve problems asap. Offer all necessary documents and manual book to customers for helping to installation machines. We also offer technical to be at customer factory for installation and testing. Service whole life for our customers.