Eps Polystyrene Foam Hot Melt Recycling Machine

Buy Eps Polystyrene Foam Hot Melt Recycling Machine In Stock

In recent years,Recycling of waste plastic regeneration in the ascendant. The EPS’s Wide use in the packaging industry , but it is bulky and difficult to transport，Lead to the rapid development of the waste plastic recycling machinery. With the tenet of reducing the pollution caused by waste plastic and improving human being’s living environments, with the difficulties of no domestic standard and reference data and focusing on the diversity and specialty of waste plastics, PACKER Machinery developed the new style waste compactor successfully and formed her own feature in the field of waste plastic recycling, after numerous and continuous tests and researches. In order to avoid the secondary pollution to the water and environments made by the recycling machines, PACKER Machinery organized research personnel again to solve this technical problem and realized the upgrade of the waste plastic recycling machines with the guiding ideology of reducing secondary pollution. This EPS Hot Melting Machinery is High-performance, space saving, easy to transport the finished produce. The operation is pollution-free, can protect the environment, and avoid the secondary pollution. Complete reuse the waste plastic and create interest.

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An EPS (Expanded Polystyrene) foam hot melt recycling machine is a specialized piece of equipment designed to recycle and process EPS foam waste, commonly known as Styrofoam. The machine utilizes a hot melt process to densify and convert EPS foam into more manageable and recyclable forms. Here's an overview of how an EPS foam hot melt recycling machine works:

Material Collection and Preparation:

Collect used EPS foam materials from various sources, such as packaging materials, electronics, or construction sites. The EPS foam should be clean and free from contaminants.

Shredding and Size Reduction:

The collected EPS foam is fed into the recycling machine's shredder. The shredder breaks down the foam into smaller pieces, increasing its surface area and preparing it for the melting process.

Melting Zone:

The shredded EPS foam is introduced into a melting zone within the recycling machine. In this zone, heat is applied to melt the foam beads.

Hot Melt Process:

The melted EPS foam beads are then compacted and compressed using a screw mechanism. This hot melt process involves applying heat and pressure simultaneously.

Densification and Extrusion:

As the EPS foam is compressed, it undergoes densification, reducing its volume significantly. The compressed material is then extruded through a nozzle to form densified, continuous strands.

Cooling and Solidification:

Once extruded, the densified EPS strands are cooled rapidly to solidify them into a more stable form. This prevents re-expansion of the foam.

Cutting and Pelletization (Optional):

The solidified EPS strands can be further processed by cutting them into smaller pieces or pellets, making them more suitable for transportation and downstream recycling processes.

Packaging and Storage:

The resulting densified EPS material is packaged and stored for further use. It can be sold to recycling centers, manufacturers, or other users who can utilize the recycled material.

Benefits of EPS Foam Hot Melt Recycling:

Volume Reduction: The hot melt process significantly reduces the volume of EPS foam waste, making it easier and more cost-effective to transport and store.

Recyclability: Densified EPS foam is easier to handle and recycle than expanded foam. It can be used as a raw material for manufacturing new products.

Environmental Impact: Recycling EPS foam reduces its impact on landfills and the environment, as well as conserves energy and resources compared to producing new foam materials.

Cost Savings: Recycling EPS foam using a hot melt process can be more cost-effective compared to disposal in landfills or incineration.

EPS foam hot melt recycling machines are essential tools in tackling the challenges of managing and reducing plastic waste, especially in industries where EPS foam is commonly used for packaging and insulation. It's crucial to follow proper operating procedures, ensure safety measures, and maintain the equipment to achieve efficient and effective recycling results.

Working Principle

The PACKER® Eps Polystyrene Foam Hot Melt Recycling Machine RGP-HM100 use single shaft crushing blades, eight pieces of the blades fix on the shaft ,the blade on the blade shafts is dislocation arrangement, and the blade is evenly arranged in the axis of the knife with arithmetic point of view in the same direction.

When the crushing blades are working, after going through the cutting blade , and broken into smaller blocks of matter.

The material will been sent by the high speed rotary screw to the heating barrel. The screw of the main machine can convey and heat the material to melt condition, then extrude them and hydraulic blade cut them to pieces for easy storage and transportation.

Applications and place to use:

This PACKER® EPS Hot Melting Machinery can process multiple materials such as EPS EPP EPE  XPS PUR EVA into small hot melted blocks. As it is small capacity one , the machine is in lower price, easy to move and machine is in a small size, especially used in super market, schools, hospitals, small-sized warehouse, retail stores, and seafood markets.